产品型号 | 200T/300T/400T |
---|---|
规格 | 2.2*3.3*4.2M |
类型 | 平板硫化机,胶带硫化机,轮胎硫化机,单联硫化机,橡胶注射成型机,橡胶射出成型机,橡胶热压成型机 |
样式 | 立式,卧式 |
运行方式 | 全自动硫化机,真空硫化机,液压硫化机 |
全自动立式橡胶射出成型机
Vertical Type Full Automatic Rubber Injection Molding Machine
适用范围:200T-600T Scope of application :200T-600T
1.力学设计:机座采用特殊力学设计,平面精度佳,制成品外观美,品质佳。
2.入料系统:特殊二段式入料设计,能使原料得到最佳排气效果,又不死料之功能。
3.射出量控制:采用高精密度德制电子尺设计,能准确的控制与计算射出量之大小。
4.冷流道技术:配套模具提供水循环模温控制机,实现冷流道技术,有效防止死料的产生,减少橡胶原料的损耗。
5.模内真空设计:具有进口真空泵浦,可提供模具内抽真空功能,确保产品品质,提升成品良率。
6.安全设计:具有日制高科技红外线安全电眼,并具有全自动防护设置,可清楚掌握机台状况,确保安全。
7.油路设计:采用全比例式油路系统,低噪音并具有自动调整压力大小比例之功能,精确稳定。
1.Mechanics design:The base adopts special mechanics design and the precision of the horizon is more accurate . The appearance of the machine is more beautiful as well as the high quality.
2.Material supply system:A special design of two-states material supply is employed . It expels bubble out of the raw material in the most effective way and there is no dead material left in the injection system.
3.Injection volume control:A design incorporating a high precision optical ruler made in Germany is employed . The injection volume can be calculated and controlled precisely.
4.Cold runner technology:Supporting mold is employed to provide water cycle to achieve cold runner technology ,it can avoid dead material effectively to save raw material.
5.Vacuum design of mold :Adopting imported vacuum pump to achieve vacuum supply , it can ensure the quality.
6.Security design :A light curtain made in Japan is available . And an automatic warning system is available . It monitors the status of machine in order to provide extra protection to assure the operation safety for operators .
7.Circuit board design :A full-scale oil system is adopted . The noise is low and the pressure is adjusted automatically and proportionally .It is very accurate and stable.
本系列机械特点
● 锁模油缸先锁模,再由注胶油缸将胶料匀速压入模腔,制品飞边少,几何尺寸精确,物理机械性能均匀稳定.
● 采用原装进口高压油泵和中高压叶片泵组合,比例压力流量复合阀控制,油路配置先进合理可靠,噪声小,能耗低.
● 动模板快速上升,慢速锁紧,快速下降,提高生产效率,保护模具.
● 采用自动进退模及顶出机构,降低劳动强度,避免模具的人为破坏.
● 液压油缸应用了具有自主知识产权的“油缸复合密封装置”,密封可靠,寿命长.
● 油箱采用了“翻盖板结构开放式油箱”,维修维护省时省力,更加人性化.
● 电气系统采用全电脑控制,操作方便, 具有点动,半自动两种工作模式,用户可选用德国西门子或日本三菱进口PLC控制,5.7寸触摸屏显示
● 准备坯料简单,快捷,生产效率高
机型Type | 200Ton | 300Ton | 400Ton |
注射部分 | |||
注射柱塞直径(mm) | 75 | 90 | 110 |
折射压力(Kgf/c㎡) | 1650 | 1900 | 2200 |
理论注射容积(c㎡) | 2000 | 3000 | 4000 |
螺杆直径(mm) | 40 | 45 | 50 |
螺杆转速(rpm) | 0-90 | 0-120 | 0-120 |
锁模部分 | |||
锁模力(KN) | 2000 | 3000 | 4000 |
开模行程(mm) | 380 | 450 | 550 |
最小模厚(mm) | 170 | 100 | 120 |
热板间距(mm) | 550 | 550 | 550 |
立柱净间距(mm) | 690*300 | 820*310 | 940*920 |
热板尺寸(mm) | 560*560 | 700*700 | 850*850 |
动力部分 | |||
马达功率(KW) | 11 | 15 | 15 |
电热功率(KW) | 16 | 24 | 20 |
真空泵功率(KW) | 1 | 1 | 1 |
模温机功率(KW) | 6 | 6 | 6 |
系统压力(kgf/c㎡) | 200 | 200 | 200 |
其他 | |||
机器重量(Ton) | 约6 | 约9 | 约11.5 |
机台尺寸:L*W*H(mm) | 1850*2900*3750 | 2200*3300*4200 | 2600*3600*4500 |